Warehouses rely heavily on efficient material handling equipment to streamline operations. Two popular choices in this domain are the order picker and the reach truck. While both are indispensable, understanding their unique features and use cases can significantly influence your decision.

What is an Order Picker?

An order picker is a type of forklift designed specifically for selecting individual items or cases directly from racks. It allows operators to work at various heights, making it ideal for operations where picking smaller items is routine.

Advantages of Order Pickers:

Flexibility: Perfect for warehouses handling diverse product sizes.

Height Access: Can reach shelves over 30 feet high.

Efficiency: Streamlines operations in environments with high SKU counts.

What is a Reach Truck?

A reach truck is engineered for high-density storage. With an extended mast that can “reach” into racks, it is perfect for moving pallets in tight spaces.

Advantages of Reach Trucks:

Space Optimization: Designed for narrow aisles.

Load Capacity: Handles heavier loads compared to order pickers.

Stability: Equipped with outriggers for balance in high lifting.

Differences Between Order Pickers and Reach Trucks

Feature	Order Picker	Reach Truck
Primary Use	Individual item selection	Pallet handling
Height Reach	Up to 35 feet	Typically up to 40 feet
Load Capacity	Light loads	Heavy loads
Aisle Requirement	Wider aisles	Narrow aisles

Which is Better for Your Warehouse?

Your choice depends on your specific needs:

Opt for an order picker if your operations involve frequent piece picking.

Choose a reach truck if pallet storage and retrieval in narrow aisles are your priorities.

FAQ

1. Can a reach truck be used for order picking?

Technically, yes, but it is not as efficient or safe as using an order picker for this purpose.

2. Are order pickers more expensive than reach trucks?

Costs vary based on the model and features, but reach trucks are often slightly more expensive due to their robust design.

3. Which equipment is more fuel-efficient?

Electric models of both equipment types are energy-efficient and environmentally friendly.

4. What are the maintenance requirements?

Both require regular maintenance, but reach trucks might need additional checks due to their complex mast mechanisms.

Selecting between an order picker and a reach truck hinges on your warehouse’s layout and operational needs. Understanding their strengths and limitations ensures you maximize efficiency, reduce costs, and maintain safety standards. For expert guidance, always consult with equipment specialists.